At International Syalons Ltd, each of our silicon nitride-based ceramic grades are manufactured onsite from high purity raw materials, and every batch is rigorously analysed using various testing methods, ensuring we continue to produce high quality engineering components.
As we move through 2024, industrial progress is at a fascinating intersection. The rapid rise of automation and AI is reshaping operational paradigms, while ambitious global climate goals are accelerating the transition to renewable energy and sustainable practices. Across sectors, from manufacturing to energy and beyond, companies are embracing innovation to navigate a challenging global landscape defined by supply chain instability and economic pressures.
At the core of these transformations is a subtle yet significant revolution in materials. Advanced ceramics, especially silicon nitride and sialons, are becoming crucial for this new industrial era. Their outstanding thermal, chemical, and mechanical properties position them as vital contributors in tackling some of the most urgent needs of contemporary engineering: efficiency, durability, and environmental sustainability.
Wire braiding, a specialised process used in industries from aerospace to telecommunications, has undergone significant advancements in recent years—particularly through the integration of technical ceramics. Materials like sialons and silicon nitride are advantageous for the wire braiding industry owing to their high performance under extreme conditions. Here, we’ll explore how ceramic innovations support efficiency, longevity, and performance improvements in wire braiding applications.Continue reading
In industries like mining, oil and gas, and chemical processing, operational endurance depends on machinery that can withstand relentless wear. Equipment failure disrupts productivity and spikes maintenance costs. The solution? High-performance abrasion-resistant ceramics such as silicon nitride, silicon carbide, and alumina. These materials lead the charge in extending the lifespan of machinery and reducing breakdowns, reshaping efficiency in high-demand environments.Continue reading
High-strength ceramics serve some of the most demanding applications on—and off—earth. These advanced materials, like sialons, are among the strongest mankind has ever engineered and are theoretically capable of withstanding tremendous forces. Why, then, does reality often fall short? Even when performing above user expectations, some ceramics fail to live up to their own promise. This doesn’t generally represent a technical concern, given that engineering ceramics’ real-world performance often eclipses that of traditional materials by orders of magnitude. Yet it could serve as a barrier to future innovation and truly astronomical efficiency gains. Let’s explore why ceramics may fall short of their theoretical strength and what’s being done to bridge the gap.
When selecting the right wire and cable guides, choosing the best material is crucial for maximizing efficiency, reducing maintenance costs, and ensuring long-lasting performance. Three common materials—ceramic, tool steel, and carbide—each offer distinct advantages and limitations in this context. Let’s compare them in detail, highlighting why ceramic materials are often the superior choice, particularly in challenging high-wear environments
Selecting the right technical ceramics manufacturer is a critical decision that impacts the performance and durability of products across industries such as aerospace, automotive, and molten metal handling. The right partner will ensure that your components perform reliably in extreme conditions—whether it’s resisting high temperatures, withstanding corrosive environments, or enduring heavy wear.
Drawing metal wire through dies generates intense friction as coating and extruding cable exposes tools to high heat. These tough conditions challenge wire and cable manufacturers, who must optimise for efficiency without sacrificing equipment durability. Sialons, a specialized class of technical ceramics derived from silicon nitride, provide a solution. Their remarkable resistance to wear, heat, and corrosion helps extend tool life, boosting performance and reducing downtime across production lines.
Zirconium dioxide (ZrO2), or zirconia, has a rich history of diverse applications. This is courtesy of the material’s many strengths, including its aesthetic qualities. Gemstones derived from zircon were prized in ancient Egyptian jewellery, and though the material generally finds more practical applications today, cubic zirconia remains the most popular diamond simulant on the market. At the other end of the spectrum—as far as functionality is concerned—zirconium alloy tubing is ubiquitous in nuclear power stations, as it boasts extremely low neutron capture. In fact, more than 90% of mined zirconium is deployed in fission reactors.
And, still, there are many more applications of zirconia ceramics to explore.
Engineers increasingly turn to technical ceramics for demanding applications where traditional materials fall short. These materials offer an outstanding combination of high hardness, superior wear resistance, and robust thermal stability, maintaining their integrity under extreme temperatures and corrosive environments. Whether for aerospace components, cutting tools, or molten metal components, their unique properties make them indispensable. Their low mass compared to metals further enhances performance by providing strength without excessive weight, making them an ideal choice for advanced engineering solutions.